Explore the manufacturing process of welded mesh

 As a protective material widely used in industry, agriculture, construction, transportation and other fields, welded mesh has a complex and delicate manufacturing process. This article will explore the manufacturing process of welded mesh in depth and take you to understand the birth process of this product.

The production of welded mesh begins with the selection of high-quality low-carbon steel wires. These steel wires not only have high strength and good toughness, but also have good weldability and corrosion resistance due to their low carbon content. In the welding stage, the steel wires are arranged and fixed in a predetermined pattern by a welding machine, laying the foundation for subsequent welding work.

After the welding is completed, the welded mesh enters the surface treatment stage. This link is crucial because it is directly related to the corrosion resistance and service life of the welded mesh. Common surface treatment methods include cold plating (electroplating), hot plating and PVC coating. Cold galvanizing is to plate zinc on the surface of the steel wire through the action of the current in the electroplating tank to form a dense zinc layer to improve corrosion resistance. Hot-dip galvanizing is to immerse the steel wire in heated and molten zinc liquid, and form a coating through the adhesion of the zinc liquid. This coating is thicker and has stronger corrosion resistance. PVC coating is to coat the surface of the steel wire with a layer of PVC material to enhance its anti-corrosion performance and aesthetics.

The surface-treated steel wire will then enter the welding and forming stage of automated welding equipment. This link is the key to the formation of the welded mesh. Through automated welding equipment, it is ensured that the weld points are firm, the mesh surface is flat, and the mesh is uniform. The application of automated welding equipment not only improves production efficiency, but also greatly improves the quality stability of the welded mesh.

The production process of different types of welded mesh will also be different. For example, galvanized welded mesh will be treated by electro-galvanizing or hot-dip galvanizing; stainless steel welded mesh is processed by precise automated mechanical technology to ensure that the mesh surface is flat and the structure is strong; plastic-coated welded mesh and plastic-dipped welded mesh are coated with PVC, PE and other powders after welding to enhance their anti-corrosion performance and aesthetics.

The production process of welded mesh is not only complex and delicate, but also every link is crucial. It is the strict control and fine operation of these links that make welded mesh play an important role in various fields. Whether it is the thermal insulation protection of building exterior walls or the fence protection in the agricultural field, welded mesh has won wide recognition and trust with its high strength, corrosion resistance and easy installation.