In the entire steel grating production, there are two most critical processes: pressure welding and shearing. At present, the equipment commonly used in China is: automatic pressure welding machine and mobile disc cold saw machine. There are many professional manufacturers of steel grating production equipment in China. These two equipment are relatively mature equipment at present. However, as for the mobile steel grating disc cold saw machine, there are defects such as low working efficiency, high energy consumption, large material waste, large noise and pollution, poor working environment, and large workpiece size error. These defects are inevitable for the sawing equipment itself. It is these inevitable defects that make the overall processing level of the steel grating industry move down.
At present, the vast majority of domestic enterprises use disc cold saw machines as professional machine tools for steel grating shearing. There are special machine tools for vertical vertical shearing abroad. The imported machine tools with high efficiency and high performance vertical shearing are expensive, which makes most domestic enterprises discouraged, so there are very few domestic enterprises. In view of the above-mentioned defects of the disc cold saw machine, a collection of efficient and high-efficiency cold saw machines is developed. Professional equipment that integrates energy saving, pollution-free and non-destructive cutting is of great significance to the current steel grating processing industry.
Features of steel grating shearing equipment
The steel grating shearing machine developed using the principle of shearing can achieve the one-time cutting of the steel grating as a whole. The hydraulic system drives the movable tool group to cut all the steel grating flat steel clamped in the combined tool at one time. It has the advantages of extremely low cost, simple working principle, small shearing force, simple structure and convenient operation. At the same time, it greatly reduces energy consumption and can be applied to all specifications by simply replacing the tool. It can also completely change the noisy working environment of the processing workshop. Change the noisy working environment of the processing workshop. Compared with the mobile circular cold saw machine, the steel grating shearing machine using the shearing principle not only overcomes the various defects of the above-mentioned circular cold saw machine, but also has the following advantages: (1) High efficiency: Excluding the time for loading, positioning and pressing, the actual shearing only costs (10~15)$/time. A steel grating shearing machine can fully meet the production requirements of the automatic pressure welding machine; (2) Energy saving: The wave pressure oil cylinder is used to push the mobile tool to cut the steel grating. The power is a wave pressure pump and a 2.2kw motor. The working time is only (15~20)s/time, and the power consumption is 15 degrees/day, which is equivalent to 3.75% of the energy consumption of the circular cold saw machine. (3) Non-destructive: Since it uses the shearing principle, no waste is generated, and non-destructive shearing is truly achieved, and the cut is smooth and straight; (4) Simple operation: The entire equipment has a high degree of automation, and the operator only needs to press a few buttons to complete the full set of actions, with low labor intensity and safe and reliable operation; (5) No need for subsequent processing; the cut of the sheared steel grating is flat and smooth, and no thorns will be produced. It is formed in one time and does not require post-processing; (6) No pollution: The work is excellent, clean, and environmentally friendly;
(7) High product precision: All actions are controlled by hydraulic and pneumatic means, with a high degree of automation, automatic detection and automatic control, reliable operation, and high product precision.
High-efficiency and energy-saving steel grating shearing machines can fundamentally change the current processing pattern of the steel grating industry. It is expected that after the formation of industrialized production, it will replace or partially replace the currently used circular cold saw machine to raise the processing level of the entire industry to a higher level; at the same time, it can improve the quality of products. Replacing the original inefficient and high-energy consumption equipment with high-efficiency and energy-saving products can save a lot of energy for processing companies in the entire industry. Moreover, it can completely improve the harsh environment of the processing workshop and provide processing workers with a quiet and clean working environment, which is of great significance to achieving civilized production and optimizing the environment.
Post time: Jun-13-2024